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Composite Pipe Extrusion Machine

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Composite pipes production line manufacturer Sai machine tools

The PPR/PEX/PERT/PE-AL-PE/PERT/PEX/PPR pipe is composed of one metallic layer, two layers of the same polymeric adhesive and two layers of same polyethylene. The inner and outer PE layers-are bonded to metallic layer (aluminium tube) by polymeric adhesive during extrusion process.

This composite pipes has some good characteristics, such as no deformation under high temperature and pressure in long time; excellent oxygen resistance, high mechanical properties, sanitary, corrosion resistance, low thermal conductivity, long life span; etc. It’s suitable for buiding systems in hot and cold water, floor heating system and air conditioning system.

Are you looking for reliable PPR/PEX/PERT/PE-AL-PE/PERT/PEX/PPR composite pipe extrusion system sources?

No further than Sai Machine Tools Pvt Ltd (SMT)

Our pipe plants, which are made of the best possible material, facilitate processes to ensure top-notch quality products. Our PPR/PEX/PERT/PE-AL-PE/PERT/PEX/PPR is more than just a production facility. It’s a testament to our commitment to innovation, sustainability and excellence. With our new PPR/PEX/PERT/PE-AL-PE/PERT/PEX/PPR plant, we’re better equipped than anyone else to meet the needs of our customers.

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Composite machine highlights

Raw Material: PE granules, Aluminium Strip

Extruder:  SMT-45X45X45X45

Products: PPR/PEX/PERT/PE-AL-PE/PERT/PEX/PPR Pipe

Output capacity: 120-150 kg/hr. (max.)

Layout:  For pipe range ½” to 2”

PPR/PEX/PERT/PE-AL-PE/PERT/PEX/PPR Extruder

Sai Machine Tools PPR/PEX/PERT/PE-AL-PE/PERT/PEX/PPR Pipe Production Line: A Feature-Packed Powerhouse for Efficiency and Quality

Overlap welding plastic aluminum composite pipe production machine, with advanced technology and plenty practical experience.

Ultrasonic welding technology for aluminum pipe welding, with firm and even welding seam.

Al pipe forming mold and co-extrusion die head mold are further optimized based on our years experience and manufactured by precise CNC machine, greatly increasing the pipe forming accuracy and production speed.

mitsubishi programmable PLC control with big color touch screen. Having multi-point close-loop control and synchronous system, which ensure the easy and reliable operation of the line.

Production line series: PEX-AL-PEX, PERT-AL-PERT, PPR-AL-PPR, PE-AL-PE etc.

Unlocking Precision: A Deep Dive into the Specifications of Sai Machine Tools' PPR/PEX/PERT/PE-AL-PE/PERT/PEX/PPR Pipe Machine

Why choose Sai Machine Tools Composite Pipe extrusion machine

Why choose Sai Machine Tools for your composite pipe production lines?

We are focused on developing advanced PPR/PEX/PERT/PE-AL-PE pipe extrusion systems utilizing ultrasonic welding technology. With over 32 years in the business, we offer precision-engineered equipment that produces quality composite pipes.

What are some examples of composite pipes your machines can produce?

We produce everything from PEX-AL-PEX, PERT-AL-PERT, and PPR-AL-PPR pipes. This includes applications for plumbing, heating, and air conditioning in residential and commercial buildings.

What makes your composite pipes more durable than standard pipes?

Our composite pipes are made from 5 layers with an aluminum core with polymer bonding and layers of PE/PPR, giving a product that is consistent with excellent oxygen barriers and over 50 years of service life even under high temperature and pressure.

How does your aluminum welding work?

We manufacture ultrasonic welding using precision CNC-Iaser cut forming molds and optimal die heads. Plus, every stage of production includes quality checks for continuous high-quality aluminum seam welding.

What is your production capacity?

Our composite pipe lines operate with a production capacity of between 120-150 kg/hr of high-quality composite pipes. This is ideal for making small-medium-sized diameters of pipe (½" to 2").

Are your composite pipe machines energy efficient?

Our systems have a Mitsubishi PLC control with an closed-loop synchronous system that is fully automated, allowing for greatly reduced energy consumption with no loss of efficiency.

Are your composite pipe machines energy efficient?

Our systems have a Mitsubishi PLC control with an closed-loop synchronous system that is fully automated, allowing for greatly reduced energy consumption with no loss of efficiency.

How automated are your production lines?

Our fully automated systems have a color touchscreen PLC control interface, using multi-point closed loop controls. They also have monitoring capabilities that allow you to keep them synchronized, meaning that no operator interface is necessary.

What after sales support do you offer?

We provide overall support with the system installation and operator training. We offer technical support and spare parts as needed 24/7 and incorporate preventative maintenance within that support.

Why are composite pipes better for heating systems?

Composite pipes will hold their shape under the very high heat with low thermal conductivity. The excellent oxygen resistance properties and the ultimate corrosion-free performance also provide superior service for under floor heating.

Can your machines process recycled materials?

Yes, our systems are versatile enough for using recycled PE/PPR materials. It does not matter if you got virgin materials or recycled materials, we always hold that quality standards are the same.

What quality control standards do pipes meet?

Our pipes are compliant with local building code as well as international plumbing standards. We recommend pressure testing the pipes as well as quality assurance of the finished products.

How does your technology improve pipe accuracy?

Precision engineering through CNC machined dies and molds is the baseline for consistent quality, but control for PLC regulated extrusion and ultrasonic welding, and maintaining tight tolerances is achieved at every step of the production process.

What makes your composite pipes hygienic?

Our pipes have smooth inner surfaces that stop bacterial growth. Non-toxic materials with superior corrosion resistance make them suitable for use in potable or drinking water systems.

Why is your aluminum bonding superior?

We have a proprietary process for bonded stock that uses strong molecular adhesive bonds, while the process allows for uniform bonds with strong adhesion, preventing delamination while providing even wall thickness in each pipe.

How do you ensure production line reliability?

Production line reliability is achieved through the use of numerous industrial grade components and machine construction for robust design. In addition, we use redundant control systems and comprehensive testing, to ensure reliable field performance in all conditions.

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